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AMC Athena
Gen-AI powered plant & supply chain

Plan it. Make it.
Move it. Trace it.

Manage the entire manufacturing and assembly process on one record: job management, MES with bill of materials and routing, work orders, quality control, planning and scheduling, purchasing and finance.

MESMRPMPSLean & traceableSovereign & on-premise

8 integrated modules · Plan-to-cash · One system of record

athena.mfg / plant-controlLive

96.8%

Schedule adherence

▲ 5.4 pts QTD

8.4

Inventory turns

▲ 1.3 vs target

1.6%

Scrap & rework

▼ 0.9 pts vs plan

Agent activity stream

  1. AGENT

    Capacity agent flagged Assembly at 97%; re-levelled 3 ops to Weld.

  2. AGENT

    MRP raised PO-7712 for the 40mm shaft — 6 days of cover left.

  3. AGENT

    Quality traced NCR-4471 to heat lot 2281; contained 3 work orders.

  4. READY

    Costing brief: job WO-11904 at 112% of estimate; variance brief ready.

Integrated modules, one core ERP database
8Integrated modules, one core ERP database
Re-keying between the shop floor, the warehouse and finance
~0%Re-keying between the shop floor, the warehouse and finance
System of record for plan, make, stock, cost and quality
1System of record for plan, make, stock, cost and quality
Capacity, material, supplier and quality monitoring
24/7Capacity, material, supplier and quality monitoring

Overview

Plan, make, move and cost on one record — not four

Great organisations establish lean processes that are agile and continuously improved over time. That is a process argument, not a software argument — but it is only achievable if the process has somewhere to live.

  • Complete visibility, end to end

    From demand signal to despatch, on one database with no interfaces to reconcile.

  • Improve lead time & reduce waste

    Bottlenecks are visible in the schedule rather than discovered in the backlog.

  • Product life history & traceability

    Every lot, heat number and serial traceable from raw material to despatch.

  • Synchronise operations globally

    Multiple plants running the same process, the same definitions and the same KPIs.

Plan to cash

The six stages of the value chain, running on one database

1Forecast & planForecasting, smart demand planning, master production schedulePLANNINGMPS · SDP2Source & purchaseMRP, purchasing, quotations, supplier commitmentsMATERIALSMRP · SCM3Make & assembleJob management, BOM & routing, work orders, MESMANUFACTURINGMES · Work orders4Quality & traceInspection, non-conformity, CAPA, product life historyQUALITYQA module5Store & shipWarehouse, inventory, despatch, order managementSUPPLY CHAINWarehouse6Serve & costOrder, invoice, job cost, general ledger, maintenanceFINANCECosting · ARACTUALS FEED BACK TO THE PLAN
A material issue is a stock movement, a labour booking and a cost posting in the same transaction. That is what makes job cost live, and what lets the next forecast be better than the last one.

Modules

8 integrated modules. One connected workflow.

Every module below posts to the same data model, and each carries agents that act on it.

01Capacity & Sequencing

Manufacturing

  • Job management — MTO, MTS, assembly
  • MES with BOM and routing
  • Work order & shop floor control
02Material & Supplier

Supply Chain

  • Procurement & supplier management
  • Inventory & warehouse
  • Goods in, despatch & returns
03Demand & Supply Planner

Planning & Scheduling

  • Forecasting & demand planning
  • Master production scheduling
  • Material requirements planning
04Non-Conformity & Trace

Quality Assurance

  • Quality manuals & procedures
  • Audit & non-conformity management
  • Corrective action & risk
05Job Cost & Variance

Finance Management

  • GL, AR, AP, cash management
  • Job costing & variance
  • Configurable tax
06Preventive Planner

Asset Management

  • Reliability & maintenance
  • Tool control & calibrations
  • Asset location mapping
07Cost Analyst

Project Management

  • Projects with WBS
  • Estimating & resource planning
  • Billing & milestone progress
08Resource Allocator

Human Resource Management

  • Employee management
  • Payroll & leave
  • Time & attendance

Key features

Capabilities that make the operation actually work

01

Integrated Manufacturing

Job management for make-to-order, make-to-stock and assembly. MES with bill of materials and routing. Work order management and shop floor control. Quality control at the operation, not after the batch.

02

Quality Management

Quality manuals, procedures and document management. Audit management and non-conformity management. Corrective action requests and risk management. Training, certification, notification and approval workflow.

03

Asset & Field Service

Reliability management, assets, activities and work orders. Tool control, tools and calibrations. Asset location mapping across the site. Preventive maintenance tracking and after-sales service.

04

Human Resource Management

Employee management and assignments, payrolls, leave management, time and attendance. An employee self-service mobile app. Labour booked directly to the work order.

Agentic AI

From a planning ERP to an autonomous plant

Sovereign by design — the agentic layer runs inside your own deployment (on-premise, private cloud or sovereign cloud), against your own operational data, under your own permission model. Your records never leave your jurisdiction.

The manufacturing agent loop

Every Athena manufacturing agent runs this cycle continuously against live data — never once, always on

ATHENAMANUFACTURINGAGENT FABRIC6 goal-driven agentsalways-on · auditableSENSEwatch the plantREASONfind the causePLANre-sequence & re-buyACTrun the workflowLIVE PLANT & SUPPLY INPUTSDemand & forecastMaster production scheduleWork order progressWork centre capacityMaterial stock & MRPPurchase orders & POsSupplier lead timesQuality & NCR recordsScrap, rework, downtimeJob cost vs estimateEXECUTED OUTCOMESWork order re-sequencedMRP release re-timedPO raised & expeditedMPS re-balancedCapacity re-levelledNCR raised & containedSupplier escalationExpedite to the floorEstimate re-basedOps brief writtenWHY IT IS DIFFERENTMost ERPs add a dashboard. Athena adds agents thatwrite back into planning, purchasing and quality flows.HUMAN-IN-THE-LOOPEvery action is permissioned, logged and reversible.No agent re-baselines a schedule or commits spend alone.CLOSE THE LOOP
01 SenseWatch demand, capacity, material, supplier, quality and cost signals continuously against the plan.
02 ReasonTrace it to a real driver — a routing, a tool, a heat lot, a supplier, an operator or an estimate.
03 PlanModel the options and choose the one that protects the date without blowing the margin.
04 ActRe-sequence work orders, raise and expedite POs, contain an NCR, re-level capacity — then learn.
Sovereign by design — the agentic layer runs inside your own deployment (on-premise, private cloud or sovereign cloud), against your own plant, cost and supplier data, with your own permission model.

The agent roster

Six agents, one plant, one schedule that holds

Planning

Demand & Supply Planner

Reads Forecast accuracy, order book, MPS, MRP, stock cover

Reasons Where the plan broke: demand, capacity or material

Acts Re-balances the MPS, releases MRP, raises planned orders

Autonomy70%

Shop Floor

Capacity & Sequencing

Reads Work order progress, work centre load, setup, skills, tooling

Reasons Which work centre is the constraint, and what it is costing

Acts Re-sequences work orders, re-levels load, flags overtime and hire

Autonomy65%

Supply

Material & Supplier

Reads MRP suggestions, stock cover, supplier OTIF, lead times, open POs

Reasons What will run short, when, and whether to expedite, re-source or re-plan

Acts Raises and expedites POs, re-sources, flags supplier underperformance

Autonomy80%

Quality

Non-Conformity & Trace

Reads NCRs, inspection results, heat and batch lots, genealogy, CAPA history

Reasons Which lot caused it, what else it touched, and whether it is systemic

Acts Raises the NCR, contains work orders, drafts the CAPA, updates the trace

Autonomy85%

Costing

Job Cost & Variance

Reads Material issues, labour, sub-contract, overhead, estimate, actuals

Reasons Where the variance sits: material, labour, rework or rate

Acts Flags overrun, drafts the variance brief, proposes estimate correction

Autonomy75%

Inventory

Stock & ABC Analyst

Reads Stock ledger, issue history, turns, lead times, obsolescence risk

Reasons What is excess, what is at risk, what should move between sites

Acts Reallocates stock, proposes write-down, retunes reorder points

Autonomy60%

The same production week, run the same way — before and after

Manual process

  1. MPS run in a spreadsheet; the shop floor finds out what changed on the morning of
  2. Material shortages discovered at the machine, then chased by the expediter on foot
  3. Work centre overload found at month end, once the schedule has already slipped
  4. A defect found in finished goods; the affected lot is traced by hand, if at all
  5. Job cost reconciled weeks after despatch, so the overrun is already spent
  6. Slow-moving stock discovered during the year-end audit, after the cash is tied up
  7. Cycle: 2–6 weeks between a planning or quality problem and anyone being able to act

Athena + agent fabric

  1. Planner agent re-balances the master production schedule the moment the order book moves
  2. Supply agent raises and expedites the order from the bill of materials, days earlier
  3. Capacity agent levels the load across work centres while there is still float to absorb it
  4. Quality agent traces the defect to heat lot 2281 and contains the three work orders at risk
  5. Costing agent flags job WO-11904 at 112% of estimate while the parts are still on the floor
  6. Stock agent reallocates excess between sites and retunes reorder points on live velocity
  7. Cycle: minutes — a signal becomes a logged, approved, executed action

Agentic operations analytics

Ask your plant a question. Get a governed, cited answer.

Athena pairs the ERP record with an agentic analytics layer that reasons across every forecast, schedule, work order, routing, material issue, inspection, purchase order and cost posting. Ask it in natural language and it writes the query, runs it, charts it, explains it, and cites the exact records behind the answer — so a number in a board pack is always traceable to its source.

Paired with LucidA — Agentic Analytics, the same capability extends across finance, supply chain and workforce, so plant performance is read in the context of the whole enterprise.

  • Natural-language querying

    No report builder — ask in the language the planner and production manager use.

  • Predictive scheduling

    Forecasts slippage, shortages and scrap before they appear in the actuals.

  • Variance intelligence

    Separates material, labour, rework and rate variance rather than reporting one blended number.

  • Network view

    Every plant, work centre, supplier and SKU ranked by exposure in one list.

Which work orders are going to miss their date, and why?

Agent answered · 1.2s · 6 sources cited

  • 3 work orders are at risk this week: WO-11904, WO-11911 and WO-11918, all slipping into next week's customer promise date.
  • The common cause is not capacity — Assembly has float. It is the 40mm shaft: 6 days of cover left against a 9-day run.
  • Of the three, WO-11904 is already at 112% of estimate after 38 hours of rework logged against NCR-4471.
  • NCR-4471 traces to heat lot 2281, received 11 days ago — and lot 2282 from the same heat is on the floor now.
  • Recommended: expedite PO-7712, quarantine the remaining lot 2282 and inspect before issue, and re-base the estimate on WO-11904 before it despatches.

Agent-scored supply risk

Likelihood against production impact, re-scored from material, supplier and quality history

123456712345LIKELIHOODPRODUCTION IMPACT40MM SHAFTRESINSERVO MOTORAGENT ACTION40mm shaft re-scored CRITICAL · PO-7712 expedited · lot 2282 quarantined pending inspection
LowModerateHighCritical — escalation required
The register is a live output, not a static matrix. Every short-ship, late PO, quality containment and demand shift re-scores the exposure and tells you where to act this week.

Full action audit trail

Every agent decision records its inputs, reasoning and the action taken.

Approval gates

Named human sign-off on the action classes you designate. Configurable per workflow.

Sovereign data residency

The agentic layer runs inside your own deployment, against your own data.

Adjustable autonomy

Advise-only, then draft, then autonomous — you change it without redeploying.

Analytics

Set KPIs, monitor, improve continuously

The measures a plant actually runs on, plus the trend that tells you whether they are improving.

Operations scorecard

Configurable across plants and product lines — production review, supplier review or board pack

  • Schedule adherence97%
  • First-pass yield98%
  • Work orders closed on time94%
  • Supplier on-time in-full92%
  • Jobs within estimate88%
  • Capacity utilisation86%
  • Material availability at line95%
  • Scrap & rework cost2%
Indicative data shown for illustration. Every indicator is configurable, and an agent flags any KPI that drifts beyond the threshold you define.

Job cost vs estimate

Open work orders

0.01.01.2+0.94COST INDEX
Over estimate on 3 open jobs, all attributable to rework.

Scrap & rework trend

% of production cost

4%3%2%W1W6W12
3.4% → 1.6% after containment and CAPA tracking went live.

Capacity vs load

By work centre, this week

capacity limitAssembly98%Weld90%Machining78%Finishing67%Painting65%

Inventory by ABC class

Share of stock value

72%CLASS A VALUE
A · 20% SKUsB · 30%C · 50%

Capabilities

Cutting-edge technologies. Robust & integrated. Complete & cost effective.

Eight capabilities that the AMC Athena manufacturing deployment is built around.

World-class planning

Demand forecasting, MPS and MRP with finite capacity scheduling.

Improve lead time, reduce waste

Bottleneck visibility and constraint management built into the plan.

Entire manufacturing & assembly

Make-to-order, make-to-stock, sub-assembly and rework in one flow.

Quality standards built in

In-process inspection with full lot and heat-number traceability.

Synchronise operations globally

Multi-plant, multi-currency, one set of definitions.

Complete end-to-end visibility

From demand signal to despatch note, on one record.

Product life history

Full genealogy for warranty, recall and audit.

Maintenance for after-sales

Reliability, tool control and calibration across the installed base.

Where it applies

The same modules, configured to your sector

Athena's manufacturing core is not a fixed vertical product. It is a configurable process, set to your sector's definitions and reporting.

ManufactureLogisticsOil & GasAviationConstructionPower & EnergyMaintenanceTrading & RetailShippingHealth CareCommunicationSupply Chain

Implementation

Live in weeks, not quarters

A pilot in ten to fourteen weeks, then scale by site, function and route.

1Week 1–2

Discover

Routing, work centres, demand pattern and current quality escape rate.

2Week 3–5

Configure

BOM, routings, work centres, cost model and reporting definitions.

3Week 6–9

Integrate

Shop-floor terminals, machine or IoT feeds, finance interfaces.

4Week 10–12

Pilot

One product family or one cell, running live end to end.

5Week 13+

Scale

Extend line by line, then plant by plant.

Live cost, not month-end

Job cost is visible while the job is still open.

Built for the global plant

Multi-currency, multi-organisation, one set of definitions.

Sovereign & secure

On-premise, private cloud or sovereign cloud in your region.

Outcomes

What changes in the first year

↓ 50%

Schedule attainment shortfall

100%

Lot-level traceability

↓ 90%

Month-end close time

Indicative outcomes from typical deployments. Actual results depend on scope, data quality and process maturity.

FAQ

Manufacturing & Supply Chain — frequently asked questions

The questions procurement, security and engineering ask before the first call.

What is manufacturing and supply chain ERP software?

It is one system that connects the plan, the material, the work order, the inspection and the cost. Conventional point solutions leave the schedule in one system, the shop floor in another and the ledger in a third, so the shop floor discovers a problem that finance already priced. Athena runs all of them on one data model.

What does the Manufacturing module in Athena include?

Job management for make-to-order, make-to-stock and assembly; a MES with bill of materials and routing; work order management and shop floor control; and quality control performed at the operation rather than after the batch, with results linked to the heat or lot number.

Does Athena support both MRP and master production scheduling?

Yes. Demand forecasting and smart demand planning feed master production scheduling, which produces the material requirements plan. Capacity is finite, so the schedule reflects the work centres you actually have, and both the MPS and the MRP are visible and adjustable in the same place.

How does Athena handle quality control and traceability?

Inspection results are captured at the operation and tied to the lot, heat number and serial. A non-conformity automatically contains the affected work orders and holds despatch, and the genealogy — which lots went into which assembly, which assembly went into which despatch — is available immediately for a warranty claim or a recall.

Can Athena manage manufacturing operations across multiple sites?

Yes. Multi-organisation and multi-currency are supported, so plants run the same process and the same definitions while retaining local costing, local statutory reporting and local planning. The agentic layer sees the whole network, which is how it finds the transfer or the alternate source that a single-site view would miss.

How does Athena integrate manufacturing with finance?

Material issues, labour bookings, work order receipts and despatches generate the accounting entries directly, so the general ledger is a consequence of the transaction rather than a separate exercise. Job cost and variance are computed on the same work order, giving finance a booked cost it can trust while the job is still open.

What does the asset and maintenance management add for a manufacturer?

It carries the installed base: reliability management, assets, activities, work orders, tool control and calibrations, asset location mapping and preventive maintenance tracking. For a manufacturer this is what turns an after-sales obligation into a managed programme rather than a fire drill.

How does the HRMS module fit into a manufacturing deployment?

Employee records, payroll, leave and time and attendance are part of the same suite, and labour is booked against the work order rather than a separate timesheet. That means capacity planning is built on real availability, and job cost includes the labour that actually produced it.

How does agentic AI automate manufacturing and supply chain?

Athena deploys goal-driven agents running a continuous sense–reason–plan–act–learn loop over live plant data. They sense schedule, stock, quality and cost exceptions; reason about the real driver — a constraint, a lot, a supplier, a routing — rather than reporting the number alone; plan the cheapest correction; and act by re-levelling the schedule, raising purchase orders, containing lots or re-forecasting job cost. Every action is permissioned, logged and reversible.

Which industries does Athena serve?

Manufacturing, logistics, oil and gas, aviation, construction, power and energy, maintenance, trading and retail, shipping, healthcare, telecoms and supply chain. In each case the manufacturing core is configured to that sector's definitions, routings and reporting rather than replaced with a vertical product.

Can Athena be deployed on-premise?

Yes. On-premise, private cloud or sovereign cloud region. This matters where process know-how, cost build-ups and supplier data are commercially sensitive, and the agentic layer runs inside the same deployment, against your own data, under your own permission model.

Live demo

See manufacturing & supply chain run on Athena

We will configure a working scenario around an operation like yours, switch the agentic layer on live, and let you judge it against real work rather than a slide.

A working demo, not a slideshow

Configured around a scenario like yours.

Sovereign deployment options

On-premise, private cloud or sovereign cloud.

Phased rollout

Pilot first, then scale by site and function.

A5, Dubai Digital Park

Dubai Silicon Oasis, United Arab Emirates.